Modern industry relies on state-of-the-art PLCs. Syscom-Prorep, with its 30 years of expertise, stands out as a major player in the integration of industrial electronic and IT solutions. Our programmable logic controllers optimize production and improve the efficiency of industrial processes.

PLCs play a crucial role in technological innovation. They ensure precise management of operations, reduce costs and increase productivity. At Syscom-Prorep, we offer tailor-made solutions for every sector, from textiles to automotive.

Key points to remember

  • Syscom-Prorep: 30 years' experience in industrial solutions
  • Industrial controllers for optimized production
  • Programmable logic controllers for various sectors
  • Tailor-made solutions to improve industrial efficiency
  • Expertise in electronic and IT systems integration

The evolution of PLCs in modern industry

Industrial robotics has undergone a remarkable transformation since its inception. Its first steps date back to the Industrial Revolution, marked by the advent of steam engines and textiles. These innovations laid the foundations of modern industry.

Major technological advances

The history of automation is marked by essential innovations. In 1801, Joseph-Marie Jacquard's loom revolutionized the textile industry. The 1960s saw the emergence of the first programmable logic controllers, paving the way for more advanced control of industrial processes.

Today, PLCs like Siemens' SIMATIC S7-1500 offer advanced functionality. They feature modular architecture and secure connection to SCADA supervision systems. Schneider Electric solutions, such as the Modicon series, offer PID control and powerful Ethernet communication options.

Impact on industrial productivity

Process automation has dramatically improved productivity. Industrial robots perform a multitude of tasks, from assembly to quality control. Automated warehouses use sophisticated management systems to organize and move stock quickly and efficiently.

New generations of automation

Modern PLCs integrate IoT functionalities, enabling connection to the cloud and real-time supervision. Eaton's easyE4 PLC, for example, offers these advanced capabilities. Series like Siemens' LOGO! allow integration with cloud platforms such as AWS, enhancing data analysis and remote monitoring.

Industrial robotics continues to evolve, with intelligent sensors, precise actuators and controllers based on artificial intelligence. These innovations promise to further transform industry, optimizing processes and reducing production costs.

SIMATIC S7-1500: The benchmark for automation

The SIMATIC S7-1500 range is the undisputed benchmark in industrial automation. It represents a significant step forward, meeting the complex requirements of today's industrial applications. This new generation of PLCs is characterized by outstanding performance.

The S7-1500 boasts a remarkable execution time of 0.006 ms per 1000 binary instructions. This guarantees unprecedented responsiveness. Its modular design offers unprecedented flexibility and expandability, adapting to changes in the industry.

The S7-1500 is a versatile, high-performance controller for a wide range of sectors, including discrete automation, mechanical engineering and the automotive industry. Its robustness ensures high immunity to electromagnetic interference and resistance to shock and vibration.

In terms of connectivity, this system offers two Ethernet interfaces, supporting TCP/IP, Modbus and Profinet IO. It operates over a voltage range from 19.2V to 28.8V DC, with a display for easy monitoring of operations.

To modernize your installations or for more information on SIMATIC S7-1500, contact our experts. They'll help you integrate this advanced technology into your existing industrial control systems.

The essential components of automation systems

Industrial automation systems require essential components to operate efficiently and reliably. These components are essential for the integration of artificial intelligence and process simulation.

Power supply modules and their importance

Power supply modules form the energy core of PLCs. They transform AC voltage into a stable DC voltage, ensuring optimal operation. Syscom-Prorep stands out in this field with its energy management solutions, including lithium batteries and DC/DC converters.

Centralized control systems

At the heart of automation systems is the central processing unit (CPU). It executes the control program, processes input data and makes decisions based on programmed logic. SCADA systems and Programmable Logic Controllers (PLCs) are good examples of centralized control, widely adopted in industry.

Communication interfaces

Communication interfaces play a crucial role in integration and data exchange. They enable the use of protocols such as Ethernet, Modbus and Profibus, facilitating connection between different system components. These interfaces are essential for the implementation of advanced artificial intelligence and process simulation solutions.

  • Input/output modules for data collection and control
  • Memory for storing programs and operational data
  • Human Machine Interfaces (HMI) for operator interaction

Connectivity solutions for industrial controllers

Digital industrial networks are transforming automation, improving system flexibility and reducing wiring costs. These innovations are crucial to creating an intelligent factory, capable of adapting rapidly to changes in production.

Fieldbus systems such as Modbus and Profibus ensure smooth communication between controllers, sensors and actuators. This connectivity is essential for efficient automation and predictive maintenance.

Wireless networks, such as Wi-Fi, Bluetooth and ZigBee, offer greater flexibility for connecting devices in harsh environments. This technology reduces the need for extensive cabling, making it easier to set up a smart factory.

Virtual serial ports enable integration of legacy systems with modern networks via Ethernet. This compatibility ensures a smooth transition to advanced automation, while minimizing migration costs.

Secure connectivity for remote access to industrial equipment eliminates the need to configure VPNs or open firewall ports. Compatible with popular automation software, this solution enables remote configuration, reprogramming and debugging. This reduces the operational costs associated with on-site visits.

Artificial intelligence in industrial automation

The integration of artificial intelligence (AI) is radically transforming industrial automation. This technology is revolutionizing production processes, offering unprecedented efficiency gains.

Practical applications of AI

AI has many applications in modern industry. It analyzes huge volumes of data in real time to optimize production. AI-powered robots adapt instantly to variations in parts and configurations.

The Internet of Industrial Things enables greater connectivity. This facilitates data collection and analysis.

Process optimization

AI makes industrial processes more efficient. Siemens' MindSphere solution monitors asset status via machine learning. As a result, Heathrow airport has reduced downtime.

General Electric's Brilliant Factory platform automates production. It increases yields by 10% at Premier Foods.

Intelligent predictive maintenance

AI is revolutionizing industrial maintenance. Predictive systems anticipate breakdowns, reducing unplanned downtime by 70%. Maintenance costs fall by up to 30%.

IBM Watson helps mining companies like GoldCorp to analyze geological data. The Internet of Industrial Things makes it easier to collect the data needed for these predictive analyses.

Integration of industrial control systems

The integration of industrial control systems is a complex process, requiring specialized expertise. Syscom-Prorep excels in this field, offering tailor-made solutions for various industrial sectors. Process simulation plays a crucial role in this integration, enabling systems to be tested and optimized before they go into production.

Process automation is at the heart of this approach. It aims to improve productivity, reduce operating costs and enhance worker safety. Syscom-Prorep's experts manage the entire lifecycle of automation projects, from needs analysis to commissioning.

  • Detailed feasibility studies
  • Compliance with international standards
  • Adapting to specific environmental conditions
  • Selection of compatible hardware and software components
  • Controller programming and configuration

Thanks to this global approach, Syscom-Prorep ensures successful integration of control systems, promoting efficient automation of industrial processes. This expertise extends to manufacturers such as Siemens, Schneider Electric and Wago, covering sectors ranging from pharmaceuticals to water management.

Services and specialized technical support

Our team of experts, specialized in programmable logic controllers and industrial robotics, can provide you with tailor-made support. With over 30 years' experience in CNC machine maintenance and automation, we manage hundreds of customer interventions every year.

Personalized support

We design automation solutions tailored to your specific needs. Our expertise covers a wide range of controllers, including Schneider Zelio, Siemens ET200SP, and Rockwell ControlLogix. We configure and commission your systems to optimize your production processes.

Training and expertise

Our team of 6 experts offers advanced training on key software such as Unity Pro XL, TIA Portal 15, and Studio 5000, enabling you to master the latest technologies in programmable logic controllers and industrial robotics.

Maintenance and updates

We offer preventive and corrective maintenance services to guarantee the performance of your systems. As an authorized distributor for Fagor and Yaskawa in the Paris region, we supply new and reconditioned spare parts. Our aim is to ensure the continuity of your operations and optimize the longevity of your automation equipment.

Modernization and migration of existing installations

The modernization of industrial control systems is essential for establishing an intelligent factory. It offers major benefits: greater efficiency, lower costs and optimized processes. Migration to modern solutions improves product quality and enhances safety.

The migration process involves several crucial steps:

  • In-depth analysis of existing system
  • Detailed planning
  • Designing the new architecture
  • Software conversion
  • Commissioning and testing

The migration from STEP 7 to TIA Portal illustrates this process. It begins with a backup, followed by project import and element verification. Rigorous testing and adjustments ensure a smooth transition.

Tools like Ansible Automation Platform simplify migration. They automate complex tasks. This three-phase approach - definition, deployment and detection - ensures efficient modernization of industrial control systems.

Upgrading existing installations is a wise investment for any intelligent plant. It enables them to remain competitive in an ever-changing market. It also prepares the infrastructure for future Industry 4.0 innovations.

Tailor-made solutions for Industry 4.0

Industry 4.0 is radically transforming production methods. The number of robots per 100 workers in Europe has exploded, from 1 in 1995 to 10 in 2019. This development highlights the growing importance of automation in the industrial sector.

Industrial IoT and connectivity

The Internet of Industrial Things is revolutionizing the production chain. Syscom-Prorep offers advanced connectivity solutions such as LoRa, GNSS, Wi-Fi and Bluetooth. These technologies increase flexibility, enabling the transition from mass production to demand-driven mass production.

Real-time data management

The COVID-19 pandemic has accelerated the adoption of Industry 4.0. Syscom-Prorep offers embedded systems and TFT, OLED and e-paper displays for optimal real-time data management. These tools are crucial to meeting today's challenges, such as the expected 35% contraction in supply chains.

Industrial artificial intelligence is essential for predictive analysis and automated decision-making. A concrete example is the deployment of an AIV robot in Bordeaux, demonstrating the practical application of these innovative technologies in a real-life context.

Syscom-Prorep tailors its solutions to the specific needs of each customer, favoring an approach of progressive optimization of existing infrastructure. This strategy enables companies to modernize their processes while maximizing their current investments.

Conclusion

PLCs have become crucial in modern industry. They adapt to a variety of environments, ensuring reliable operation. With capacities ranging from 8 to over 1000 I/O points, they meet a variety of needs.

Programmable Logic Controllers (PLCs) have a significant impact on competitiveness and profitability. They improve quality, reduce costs and increase operational flexibility. Their role in the digital transformation and optimization of manufacturing processes is essential, covering areas such as quality control and systems management.

To get the most out of your PLCs, it's crucial to choose the right solution. Syscom-Prorep is here to help you make that choice. Contact us on +33 1 60 86 80 04 or by email at contact@syscom-prorep.com. Find out how our automation solutions can revolutionize your industrial environment.

FAQ

What is a PLC and why is it important?

A PLC is a programmable electronic device. It is essential for automating industrial processes. It optimizes production, improves efficiency and reduces human error.

What is Syscom-Prorep's expertise in the field of industrial PLCs?

Syscom-Prorep has 30 years' experience in industrial electronics and IT solutions. The company offers in-depth expertise in PLCs, programmable logic controllers and customized automation solutions.

How have PLCs evolved over time?

Industrial PLCs have evolved thanks to artificial intelligence and the Internet of Industrial Things. These advances have improved precision, flexibility and reduced downtime.

What are the advantages of the Siemens SIMATIC S7-1500 range?

The SIMATIC S7-1500 range from Siemens is renowned for its speed of execution and control quality. It offers great flexibility, suitable for a wide range of industrial applications.

What are the key components of a modern automation system?

Essential components include power modules, centralized control systems and communication interfaces. Each is crucial to the efficient operation of industrial processes.

What connectivity solutions does Syscom-Prorep offer for PLCs?

Syscom-Prorep offers connectivity solutions based on LoRa, GNSS, Wi-Fi and Bluetooth. These technologies ensure fluid communication between equipment, promoting plant intelligence and predictive maintenance.

How is artificial intelligence integrated into industrial automation?

AI is used for computer vision and predictive analysis. It optimizes processes in real time and predicts breakdowns, reducing unplanned downtime.

What technical support services does Syscom-Prorep offer?

Syscom-Prorep offers customized support, from design to implementation. The company offers training, technical expertise and maintenance services.

Why is it important to modernize existing industrial facilities?

Modernizing facilities improves productivity and reduces costs. Syscom-Prorep helps companies transform towards Industry 4.0.

What customized solutions does Syscom-Prorep offer for Industry 4.0?

Syscom-Prorep offers customized solutions based on the Internet of Industrial Things (IIoT) and artificial intelligence. They enable real-time data management and predictive analysis.

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